Kitchen Door Manufacturer
Doors made to your drawing, for the trade
Zenith Manufacturing makes kitchen doors and cabinetry components to order for other businesses: kitchen companies, cabinet makers, joinery firms, furniture makers and fit-out contractors. You send the drawing or door schedule, we machine the doors to it in our workshop in Dunleer, Co. Louth, and they come back to you packed and labelled.
Most customers come to us for one of two reasons. Their own workshop is at capacity, or they would rather keep their machines on the work only they can do. Either way, the doors are made to your sizes and your specification.
Shaker-style and flat-panel doors
We make shaker-style doors and modern flat-panel doors, along with the cabinetry components that go with them. Each door goes through the same sequence in one workshop:
- Cut to size on the HOMAG SAWTEQ S-100 beam saw.
- Routed on the CNC router, which machines profiles, grooves and detail directly from your file.
- Drilled for hinges, or anything else your drawing calls for, in the same programme.
- Edged on the edgebander where the board needs it, so exposed edges are finished.
If you have a particular board, thickness or finish in mind, tell us when you ask for a price and we will confirm whether we can supply it before you order. Finished kitchens are in our gallery.
What to send for a door price
A drawing or a door schedule is enough for us to price a door order. The more of the following it includes, the fewer questions we need to ask before we price it:
- The finished width and height of each door and drawer front.
- The style, shaker or flat panel, and any profile or detail you need.
- The board, thickness and finish, if you have them in mind.
- Hinge or other drilling positions, if you want the doors drilled.
- Quantities, and whether it is a one-off or a repeat order.
If you are working the door sizes out from the carcase, our guide to standard kitchen unit sizes in Ireland explains why a 600mm unit does not take a 600mm door, and what changes the size.
How a door order runs
- You send the drawing or schedule. Include the material and the quantities.
- We quote. Once you approve the quotation, the order is confirmed.
- We programme it. Your door sizes and details are turned into CAD/CAM files and the machine code the router runs from.
- We machine and check. Doors are cut, routed, drilled and edged, then checked against the agreed specification.
- We pack and despatch. Finished doors are wrapped, packed and clearly labelled for delivery.
Once a door has been programmed, a repeat order runs from the same file, so a second batch matches the first. To start, email info@zenithmanufacturing.ie or call 087 655 4203. You can also send your drawing through the contact form.
Common questions about trade kitchen doors
Who do you make kitchen doors for?
Almost all of our work is for other businesses: kitchen manufacturers, cabinet makers, joinery companies, furniture makers and fit-out contractors. We are used to working to someone else’s drawing and someone else’s programme.
Which door styles do you make?
Shaker-style doors and flat-panel doors, along with the cabinetry components that go with them. If you need a profile or detail you do not see in our gallery, send the drawing and we will tell you whether we can machine it. See finished kitchens in our gallery.
Can you drill the doors for hinges?
Yes. Drilling is part of the same programme as the cutting and routing, so hinge positions are machined rather than marked out by hand. Put the positions on your drawing.
Can you repeat an order exactly?
Yes. Once a door has been programmed it runs again from the same file, so a repeat order matches the original rather than being set out again from scratch.
Which materials and finishes do you use?
Tell us the board, thickness and finish you want when you ask for a price, and we will confirm whether we can supply it before you order.
Where are you based?
Unit 1, Rathgory, Dunleer, Co. Louth, A92 FK20. Full details are on our contact page.
Send us your door schedule
Send the drawing or door schedule, with the material and quantities, and we will come back to you with a price. Email info@zenithmanufacturing.ie, call 087 655 4203, or use the contact form.
For other machining work, such as panel cutting, routing and edging, see our CNC routing services.